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The Projects/Distortion/Boss™ SD-1™ Replica

Project · Distortion

Boss™ SD-1™ Replica

This is a replica of the Boss™ SD-1™ Distortion.  This replica does not include the FET switching circuit of the original, it uses a true (total) bypass switch with an LED indicator circuit.  The switching circuit has no effect on the sound of the stompbox.  Trademarks used here belong to their owners and no General Guitar Gadgets

Project files

Everything you need to build it

ITS8 Ready-For-Transfer Printed Circuit Board Layout - For use only if you are a complete DIY person who wants to etch and drill your own PCB.  Otherwise, we recommend you ignore this PCB mask and buy the Ready-to-Solder Printed Circuit Board or Complete Kit from the links below.

Project Revisions History

Schematic

Schematic

SD-1 Schematic
SD-1™ SchematicOpen full sizeDownload PDF

Parts layout

Parts Layout / Wiring Diagram

SD-1 Parts Layout/Wiring Diagram
SD-1™ Parts Layout/Wiring DiagramOpen full sizeDownload PDF

What you will need

Bill of Materials

Version 2018May07 · Copyright 2018 JD Sleep · Permission refused for posting/serving this file from any site other than www.generalguitargadgets.com · Trademarks are property of their owners

Resistors

Resistor IDValue3-band Marking4-band Marking
R11kbrown-black-redbrown-black-black-brown
R2470kyellow-violet-yellowyellow-violet-black-orange
R310kbrown-black-orangebrown-black-black-red
R4None
R5100kbrown-black-yellowbrown-black-black-orange
R64k7 (4.7k)yellow-violet-redyellow-violet-black-brown
R733korange-orange-orangeorange-orange-black-red
R810kbrown-black-orangebrown-black-black-red
R933korange-orange-orangeorange-orange-black-red
R1033korange-orange-orangeorange-orange-black-red
R11470 ohmyellow-violet-brownyellow-violet-black-black
R121Mbrown-black-greenbrown-black-black-yellow
R13100kbrown-black-yellowbrown-black-black-orange
R1410kbrown-black-orangebrown-black-black-red
R151kbrown-black-redbrown-black-black-brown
R16None
R1710kbrown-black-orangebrown-black-black-red
R184k7 (4.7k)yellow-violet-redyellow-violet-black-brown
R221M5 (1.5M)brown-green-greenbrown-green-black-yellow
R231kbrown-black-redbrown-black-black-brown

Capacitors

Capacitor IDValueTypePossible Marking
C10.047µFFilm473
C20.018µFFilm182
C30.047µFFilm473
C4None
C50.018µFFilm183
C6None
C747µFAluminum Electrolytic47uF
C81µFFilm105
C90.027µFFilm273
C100.047µFFilm473
C111µFFilm105
C12100µFAluminum Electrolytic100uF

Potentiometers

Part IDValueType
R19 - Drive Control1MLog (or Audio) Taper
R20 – Tone Control20kEQ Taper (W)
R21 - Level Control10kLinear Taper

Other

Part IDPart Name
IC1JRC4558D or other dual opamp
D11N914
D21N914
D2b1N914
D3None
D4None
D51N914 or 1N4001
Q1NPN bipolar junction transistor
Q2NPN bipolar junction transistor
J1Stereo quarter-inch jack
J2Mono quarter-inch jack
J3DC Jack
B19 volt battery (not included in the Kit)
Sw1 Examples of other NPN bipolar junction transistors: ● 2SC1815 (original) – Has a different Pin format than the PCB uses ● 2N3904 ● 2N4401 ● 2N5088 ● MPSA18 ● many othersHeavy Duty 3PDT foot switch 9v battery snap, Printed Circuit Board, 24 gauge stranded wire, Enclosure, Knobs

How to build it

Instructions

Version 2018May07 · Copyright 2018 JD Sleep · Permission refused for posting/serving this file from any site other than www.generalguitargadgets.com · Trademarks are property of their owners

This is the Boss™ SD-1™ Distortion Replica. Use the project documents provided, starting with the General Build Instructions. This uses the PCB originally designed for the Ibanez™ TS-808™ replica, but the circuit is similar so it works well here. There are also two wire jumpers that need to be installed across some of the wiring pads as shown in the parts placement/wiring diagram. D5 is optional, it is there to prevent reverse polarity power from destroying the IC. If you decide not to install D5, do not put a jumper in place of D5, just leave it blank. C12 is a power supply filter cap and is also somewhat optional. If you plan on only using battery power, you probably don't need C12. Again, if you don't install C12, do not install a jumper, leave it blank. If you have D5 installed and you do ever zap the unit with reverse power, hopefully all you have to do to fix it is replace or remove D5.

Here's an inside view of the unit we built to show our construction details.

Here is a chart of voltages taken at the IC and transistor pins. This information can be used to help you find and fix problems if your SD-1™ Replica doesn't work when you test it. The voltages are approximate, you may not get these exact readings, but they should be somewhere close.

Component

Location

9 volt power supply IC

Voltage

9.4v

IC Pin 1

4.7v

IC Pin 2

4.8v

IC Pin 3

4.7v

IC Pin 4

0v

IC Pin 5

4.7v

Q1

Q2

IC Pin 6

4.7v

IC Pin 7

4.7v

IC Pin 8

9.4v

Collector

9.4v

Base

4.2v

Emitter

3.9v

Collector

9.4v

Base

4.2v

Emitter

3.9v

Comments and questions are welcome and can be sent to [email protected]

Ready to build? We have the kit.

Would you like a Ready to Solder Circuit Board for this project?  Note: If you buy the kit, the Ready-to-Solder Printed Circuit Board (RTS PCB) is included in the kit.  You do not need to purchase this Ready to Solder Circuit Printed Board if you buy the kit.