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The Projects/Boosters & Volume/Orange/Apollo Tone Booster

Project · Boosters & Volume

Orange/Apollo™ Tone Boosters

This is a replica of the Orange or Apollo Tone Booster.  This booster uses a germanium transistor (also sound good with silicon transistor) and comes in a couple different configurations.  The original didn't have a volume control, but we recommend adding a Volume Control.

Schematic

Schematic

Orange/Apollo Booster (PNP) Schematic
Orange/Apollo Booster (PNP) SchematicOpen full sizeDownload PDF
Orange/Apollo Booster (NPN) Schematic
Orange/Apollo Booster (NPN) SchematicOpen full sizeDownload PDF

Parts layout

Parts Layout / Wiring Diagram

Orange/Apollo Tone Booster (PNP) Parts Layout and Wiring Diagram
Orange/Apollo Tone Booster (PNP) Parts Layout and Wiring DiagramOpen full sizeDownload PDF
Orange/Apollo Tone Booster (NPN) Parts Layout and Wiring Diagram
Orange/Apollo Tone Booster (NPN) Parts Layout and Wiring DiagramOpen full sizeDownload PDF
Orange/Apollo Tone Booster (NPN) With Volume Control Parts Layout and Wiring Diagram
Orange/Apollo Tone Booster (NPN) With Volume Control Parts Layout and Wiring DiagramOpen full sizeDownload PDF

What you will need

Bill of Materials

Version 2015March18 · Copyright 2014 JD Sleep · Permission refused for posting/serving this file from any site other than www.generalguitargadgets.com · Trademarks are property of their owners

Resistors

Resistor IDValue3-band Marking4-band Marking
R1470kyellow-violet-yellowyellow-violet-black-orange
R282kgray-red-orangegray-red-black-red
R3a10kbrown-black-orangebrown-black-black-red
R3b0 ohm or jumper wireblackblack
R42kred-black-redred-black-black-brown
R50 ohm or jumper wireblackblack
R61kbrown-black-redbrown-black-black-brown
R7C7 is in this space on the PCB
R8Blank
R90 ohm or jumper wireblackblack
R10Blank
R11390k (placed in pads E & K on the PCB, for version with no Volume Control only)orange-white-yelloworange-white-black-orange

Capacitors

Capacitor IDValueTypePossible Marking
C10.0022µF or 0.0018µF (to taste)Film or ceramic222 or 2n2 182
C20.1µFFilm or ceramic104
C347µFAluminum Electrolytic47µF
C433µFAluminum Electrolytic33µF
C5Blank
C6Blank
C70.047µF or 0.022µF (to taste) (placed in the R7 space on the PCB)Film or ceramic473 223

Potentiometers

Part IDValueType
R3 - Tone Control500kLinear Taper
R14 - Volume Control (optional)100kLinear Taper

Other

Part IDPart Name
D1LED
Q1Germanium bipolar junction transistor NPN or PNP depending on version you are building
J1Stereo quarter-inch jack
J2Mono quarter-inch jack
J3DC Jack
B19 volt battery (Not included in the Kit)
Sw1Heavy Duty 3PDT foot switch 9v battery snap, Printed Circuit Board, 24 gauge stranded wire, Enclosure, Knobs

How to build it

Instructions

Tone Booster Notes and Modifications

Version 2015January21 · Copyright 2014 JD Sleep · Permission refused for posting/serving this file from any site other than www.generalguitargadgets.com · Trademarks are property of their owners

  • There are several Tone Boosters or Treble Boosters with a similar circuit and can be
  • built on the same GEB Booster PCB that we offer. As you can see from the photo
  • above, we have built several variations of Tone Boosters. We offer kits or the PCB to
  • build modern replicas for these Treble/Tone Boosters:

Apollo Tone Booster

Fryer/May Treble Booster Orange Tone Booster Dallas Arbiter™ Rangemaster™ Vox™ Treble Booster

From these basic brands of Treble/Tone Boosters there are lots of variations and modifications that can be added. In this document we will explore some of the similarities & differences, modifications & quirks and other interesting facts & features of these wonderful Tone Boosters.

Transistors

Some of these boosters have a Germanium transistor and some have a Silicon transistor. Throughout this document we will use GE to mean Germanium and SI to mean silicon. We like both the GE and SI transistors in the boosters. The type of transistor is specified in documents associated with the brand of booster you are building. We have built Rangemaster™ with PNP and NPN GE transistors and also tried it with SI transistors. We like them all. NPN versions work with your other pedals on a shared power supply. PNP versions can be on shared power supply only with other PNP circuits, unless you use the Charge Pump wrapper in the circuit as described in that document (available on the Tone Booster project pages). Volume Control With the exception of the Rangemaster™, none of these boosters had a volume control. In today's market of guitar effects, having a booster with no volume control is nothing less than absurd. It was acceptable in the 1960's or early '70's when they first came on the scene and some of the Vox™ boosters were on-board on Vox™ guitars where the volume knob was handy, but we believe that most players would agree that we need a volume control on a booster stompbox. Thankfully, this is a very easy modification and does not effect the overall tone of the booster. Just add a pot at the end of the circuit in typical volume control fashion. We settled on a 100k linear pot, but any value or taper pot will work. Our replicas include, and we recommend adding a volume control. Bypass Switch Click While working with DIY replicas of all these different boosters we noticed one thing that they all had in common: they are all very susceptible to bypass switch pop. We added a pull down resistor on the input and output of all the versions and this stopped the pop and also doesn't effect the tone as far as we could tell. That is to say that we didn't notice any tone differences in the testing we did. It should be noted that if you use a volume control modification, then you don't need the pull down resistor on the output (R11) and due to the pot on input of the Orange & Apollo Boosters, they don't need a pull down resistor on the input (R8). Input Capacitor We have found that there is a great amount of interaction between the input cap (C1) and the transistor used as Q1. The interaction effects treble, distortion and overall volume output. For example, generally speaking, with lower hFE transistors, a small value input capacitor will give some extreme treble and not much volume boost. With

higher hFE transistors the same input cap (C1) doesn't give much treble boost but may give a great “boxy” mid-range sounding booster with lots of volume. With a larger input cap, you get into some very nice distortion sounds. You can tune your booster to have many different sounds just by variations in C1 and Q1. After you decide on a transistor for Q1, it makes a great modification to have a switchable input cap, which is what we have done on some of the units we built. The Tone Boosters We found that the Tone Control on the Apollo and Orange Boosters is very useful for tuning in the amount of treble or mid boost, but the bass boost on the lower half of the pot rotation was not useful for us, at least not for our simple sound tests. Also it should be noted that some volume is lost on the lower half of rotation of the Tone Control. Transistor Selection In our replicas, we tried to stick with similar or the same transistor types as used in the originals. We believe the silicon models (Fryer/May and Vox™) sound as good as or better (in some ways) than the germanium models (Rangemaster™, Orange and Apollo). They are all basically the same circuit with variations. The resistor and capacitor values are selected to work best with the type of transistor used. With capacitor modifications, any of them can be built to offer a distortion sound or can be built to be fairly clean boosters. The GE transistors have a bit more gritty sound, the SI transistors offer a more stable, reliable sound. Power If you use 9v battery power exclusively, then power is not an issue with the PNP circuit pedals. Any of the GE versions can be built with NPN GE transistors or PNP versions with a charge pump so that they can run on shared power with all your other pedals. We have a wiring diagram that shows the Rangemaster™ version with the charge pump “wrapper”. The power and ground wiring for the other PNP version would be wired the same way. Transistor Placement and Sockets Transistor sockets are provided with the kits. Some people like sockets, some people don't so use your own discretion when building your kit. The layout uses a CBE transistor pin pattern, some SI transistors have a ECB pattern and the pins need to be placed accordingly. See the photos below.

Modifications

1. Add a volume control as mentioned above. This modification can be seen on the wiring diagrams of the Fryer/May Booster and the Vox™ Booster. And it can be applied to any of the boosters, although the Rangemaster™ already has a volume control of a different kind. 2. Add a switchable input capacitor. This modification can be seen on a modified layout/wiring diagram on the Vox™ Booster Project page. This is a power-packed modification and can really give you a variety of sounds. 3. Any of the originally PNP circuits can be replaced with NPN circuits if you find a good NPN transistor replacement. There are layout/wiring diagrams for the Rangemaster™ and Orange Booster project pages. The others were originally NPN circuits. 4. Any of the PNP circuits can be powered by a charge pump circuit so that they can share power with most other negative-ground-circuit stompboxes. There are wiring diagrams for this on the project pages for each booster and there is a little kit available if you want to include it in your stompbox.

Orange/Apollo Booster Instructions

Version 2014December30 · Copyright 2014 JD Sleep · Permission refused for posting/serving this file from any site other than www.generalguitargadgets.com · Trademarks are property of their owners

This is a replica of the OrangeTM (or ApolloTM) Replica Tone Booster. Follow the General Instructions and the Layout/Wiring Diagram. The original unit did not have a Volume control. We added a volume control because it just seems to make sense. When the volume is on full, the circuit is the same as the original that doesn't have the volume control. Note that the photos in these instructions are for the NPN Orange Tone Booster version. Remember to follow the layout/wiring diagram for the PNP version if you are using a PNP transistor. If you do not include the Volume Control and only have the Tone Control as in the originals, we recommend that you install the 390K R11 resistor so that you won't get bypass switch popping.

Here is a photo of the inside of the 2-knob Orange Tone booster.

Here is a chart of voltages taken at the germanium transistor pins. Use these voltages as a guideline. You may not get the exact readings listed, but should be somewhere in the area.

Component

Location

9 volt power supply Q1 (Germanium)

Voltage

9.2v

Collector

5.9v

Base

0.9v

Emitter

0.7v

More about this project

Notes, sounds and related links

Ready to build? We have the kit.

Buy a Orange or Apollo Tone Booster Replica Complete Kit. Includes all the parts and materials you need to build one, all for about the price you would pay for a PCB and parts.

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